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I would look at FastenAl for replacements. Regardless, you'll need to replace the screw. NOTE: There's a risk here that once you drill the head off, there's not enough screw sticking out to grab with pliers. Once you have the head off, you'll need to use pliers to extract the screw shaft (I'd recommend vice-grip's to get a good grip). When you are done, the screw head will start spinning.
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Use slow speed, and medium amount of force right in the middle of the screw.
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You want a reverse twist drill bit just slightly bigger than that (maybe 1/64", or 1/32" larger - or, half mm, if you aren't in the US).
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Take the other screws out, and see what size the screw shaft is. Use GrabIt for free Browse and Search newsgroups without downloading headers Automatically repair and extract downloaded binaries SSL support to protect your download traffic NZB file support Easy to use and familiar looking user interface NEW Latest release is GrabIt 1.7. The last option I can think of is to drill the head off. You want a clean cut with sharp edges for the screwdriver to bite into. Using a cutting wheel, go slow, and try to no move the dremel once you start cutting. If you aren't OK with that, then skip this step. Because the screw is recessed, you will cut into the plastic case. Next, as /u/dcolecpa mentioned, cut a slot in the screw. If in doubt of your ability to do this, skip this step. Be very careful to NOT glue the screw to the plastic housing - you'll be in a worse situation then. Use a small dab of superglue to secure the key to the screw. If that doesn't work, get an allan key that fits best. Is it a hex head, or maybe torx? Either way, here's what I would try - in the order I would try. This product, like the entire Grabit® Drill-out line, carries a lifetime replacement warranty and is proudly Made in the USA.Its difficult to see the type of screw in the pic. The applications are infinite! Automobiles, toys, furniture, appliances and more! Remove damaged bolts and extract free spinning bolts with Grabit® Drill-Out! This set extracts screws and bolts easily from wood, metal or plastic and removes screws made of any alloy, including soft screws.
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